On the Multiple Crystallization Behavior of PTFE in PMMA/PTFE Nanocomposites from Core–Shell Nanoparticles

he peculiar thermal behavior of four PTFE/PMMA (Polymethylmethacrylate) core-shell nanoparticle samples, marked DV2M1, DV2M2, DV2M4, and DV2M6, was studied by combined differential scanning calorimetry and thermogravimetric analysis. The melting process of the PTFE in the various samples, subjected to annealing and thermal treatments, does not change. In contrast, a complex fractionated crystallization-type behavior for the PTFE component was observed. The nanocomposite produced by the PMMA shell fluidification features a perfect dispersion of the nanometric PTFE cores. In these conditions, only one crystallization exotherm at very high undercooling is observed, possibly deriving from the homogeneous nucleation mechanism. In contrast, when high temperature thermal treatments cause the decomposition with partial loss of the PMMA shell and allows some cores to get in contact and merge, a crystallization process structured into several components is observed. This behavior indicates that different nucleation mechanisms are active, possibly involving the participation of distinct types of active nuclei with distinct crystallization efficiencies. Finally, when the PMMA shell amount is substantially reduced by the thermal degradation, only the expected crystallization process at moderate undercooling (310 degrees C) is observed, corresponding to the bulk crystallization induced by the most efficient heterogeneous nuclei.